1. Ore dressing is performed to:
- Increase moisture content
- Remove impurities and concentrate the ore β
- Convert ore into metal directly
- Reduce particle size only
2. Froth flotation is especially useful for the concentration of:
- Oxide ores
- Sulphide ores (e.g., galena, sphalerite) β
- Native metals
- Highly soluble salts
3. Roasting of sulfide ores primarily converts them to:
- Hydroxides
- Oxides (with evolution of SO2) β
- Pure metals directly
- Carbides
4. Calcination differs from roasting in that calcination is done in absence of:
- Heat
- Air/oxygen (calcination is in absence of air) β
- Mineral
- Reducing agent
5. Ellingham diagrams are plots of:
- Temperature vs entropy change
- Temperature vs ΞGΒ° of formation of oxides β
- pH vs solubility
- Pressure vs volume
6. Which reducing agent is commonly used for the extraction of iron from its oxides in blast furnace?
- Aluminium powder
- Carbon (coke) β
- Hydrogen only
- Electrolysis only
7. HallβHΓ©roult process is used for industrial extraction of:
- Iron
- Aluminium by electrolysis of molten alumina (cryolite) β
- Copper
- Gold
8. Hydrometallurgy typically involves:
- High-temperature smelting only
- Leaching of ores using aqueous solutions β
- Direct mechanical compression
- Electroplating without dissolution
9. Which of the following metals is refined by electrolytic refining commonly?
- Iron
- Copper (anode impure, cathode pure) β
- Aluminium always
- Magnesium
10. Which method is used to separate a metal from its sulfide ore without converting to oxide?
- Roasting
- Smelting after concentration or direct reduction in some cases; hydrometallurgy may be used β generally roasting precedes smelting β
- Cryogenic distillation
- Zone refining
11. In the extraction of copper from sulphide ores, which step converts Cu2S to Cu?
- Froth flotation only
- Smelting and reduction (Cu2S + Fe β Cu + FeS or by roasting) β
- Electrolysis directly from ore
- Dissolution in water
12. Which of the following is an advantage of hydrometallurgical methods?
- Always lower operating costs
- Lower energy requirements and suitability for low-grade ores β
- Always produce no waste
- Require higher temperatures than pyrometallurgy
13. Which metal is commonly extracted by aluminothermic reduction (thermite process)?
- Gold
- Iron from its oxides in special circumstances and production of ferroalloys β
- Mercury
- Aluminium (itself)
14. Which reagent is used to leach gold from low-grade ores in cyanidation?
- HCl
- NaCN (sodium cyanide) in presence of oxygen β
- H2O only
- NaOH alone
15. Zone refining is primarily used to purify:
- Bulk iron for construction
- Semiconductors like silicon and germanium β
- All ores irrespective of composition
- Aluminium ingots only
16. Which of the following statements about Ellingham diagrams is TRUE?
- They plot entropy vs pressure
- They indicate the temperature where oxide formation becomes less favorable and help select reducing agents β
- They are not useful in metallurgy
- They show solubility limits only
17. Which metal is most commonly obtained by electrolysis of molten chloride rather than oxide?
- Iron
- Sodium and other highly reactive metals (e.g., Na from molten NaCl) β
- Copper only
- Gold from oxide
18. Which process is used to obtain very pure silver from ores or alloys?
- Hall-HΓ©roult
- Electrorefining and parting (using HNO3 for gold-silver separation) β
- Thermite exclusively
- Cyanidation only
19. Which of the following best describes beneficiation?
- Complete smelting of ore
- Process of concentrating the ore by removing gangue β
- Electrolytic refining
- Analytical assay only
20. In the extraction of zinc by roasting and reduction, the intermediate oxide formed is:
- Zinc carbonate
- ZnO (zinc oxide) β
- ZnCl2
- ZnS remains unchanged
21. Which of the following is NOT a method of concentration of ores?
- Hand picking
- Winnowing
- Electrorefining (this is a purification step, not ore concentration) β
- Magnetic separation
22. Silver is often obtained from low-grade ores by which leaching agent?
- Na2CO3
- NaCN (cyanidation) often used for Au and Ag β
- H2SO4 only
- HCl alone
23. In the extraction of aluminium, cryolite is used to:
- Act as a reducing agent
- Lower the melting point and improve conductivity of alumina melt β
- Form aluminium-cyanide complexes
- Separate impurities by flotation
24. Which of these metals is most resistant to extraction by chemical reduction due to its low reactivity?
- Aluminium
- Gold (native metal, often recovered by physical methods and refining) β
- Sodium
- Calcium
25. Which of the following factors does NOT affect choice of extraction method?
- Reactivity of metal
- Ore grade and impurities
- Color of the metal β
- Economic and environmental considerations
26. Direct reduction of iron using natural gas (CO/H2) instead of coke is advantageous because:
- It always produces pig iron with more impurities
- It lowers CO2 emissions and can use low-grade ores β
- It increases sulfur content always
- It requires higher temperatures than blast furnace
27. Which of the following is recovered from roasting sulfide ores to prevent pollution?
- CO2 gas only
- SO2, which can be converted to sulfuric acid β
- Pure oxygen
- Hydrogen gas
28. Which of the following methods concentrates copper ore by utilizing differences in wettability?
- Magnetic separation
- Froth flotation (hydrophobic particles attach to bubbles) β
- Electrorefining
- Smelting only
29. Which process is commonly used for refining of high-purity silicon for electronics?
- Blast furnace smelting
- Zone refining and chemical vapor deposition (CVD) β
- Electrolysis of silica
- Cyanidation
30. Which reagent is used to remove impurities in argentiferous lead during cupellation?
- Carbon monoxide
- Air/oxygen oxidizes lead to litharge (PbO) leaving noble metals behind β
- Hydrogen gas only
- NaCN
31. Which of the following extraction methods would you prefer for a metal with very negative ΞGΒ° of oxide formation?
- Carbon reduction at low temperature
- Electrolytic reduction of molten salts β
- Hydrometallurgy with water only
- Hand picking
32. Which metal is extracted by reduction of its oxide using hydrogen on a commercial scale?
- Aluminium
- Tungsten and molybdenum oxides may be reduced by hydrogen in specific processes β
- Copper always
- Gold
33. Which of the following best describes the purpose of a flux in smelting?
- Act as reducing agent
- React with gangue to form fusible slag that can be removed β
- Increase melting point of the charge
- Produce metal-carbon alloys only
34. Which of the following metals is usually obtained by roasting followed by reduction with carbon?
- Gold
- Zinc and lead (from their oxides) β
- Aluminium predominantly
- Sodium
35. Which of the following statements about electrolytic refining is TRUE?
- Anode is pure metal and cathode impure
- Anode is impure, cathode is pure and impurities settle as anode mud β
- It cannot remove dissolved impurities
- It always consumes the cathode
36. Which metal is extracted by electrochemical reduction of aqueous solution rather than molten salt industrially?
- Aluminium
- Copper can be obtained by electrorefining from aqueous solutions β
- Sodium industrially
- Magnesium from aqueous solution
37. Which of the following techniques is used for removal of sulfur from petroleum fractions?
- Froth flotation
- Hydrodesulfurization (catalytic hydrogenation) β
- Blast furnace smelting
- Zone refining
38. Which of the following is true for native metals?
- They are bonded ionically in nature
- Found in nature in elemental form and often recovered by physical methods β
- Always require roasting before extraction
- Are always radioactive
39. Which of the following is a characteristic of low-grade ore processing?
- Works only with pyrometallurgy
- Hydrometallurgy and bioleaching are often suitable for low-grade ores β
- Always economical by smelting
- Requires zone refining
40. Which of the following is commonly used to purify crude copper to high purity?
- Fractional distillation
- Electrolytic refining β
- Leaching with water only
- Centrifugation only
41. Which of the following is responsible for the liberation of CO2 during calcination of carbonate ores?
- Oxidation of carbonate
- Thermal decomposition of carbonate to oxide and CO2 β
- Reduction by hydrogen
- Dissolution in acids only
42. Which of the following is a common impurity removed during pickle treatment of metals?
- Organic solvents
- Oxide scale (using acid cleaning) β
- Diamond inclusions
- All impurities are left
43. Which of the following is a metallurgical application of magnetic separation?
- Concentrating paramagnetic iron ores like magnetite β
- Purifying non-magnetic ores only
- Electrolytic refining directly
- Removing soluble salts
44. Which of these metals is often recovered by solvent extraction techniques?
- Iron mostly
- Copper and uranium (liquidβliquid extraction of metal complexes) β
- Gold by simple filtration
- Aluminium by flotation
45. Which of the following is an eco-friendly alternative to traditional roasting for sulfide ores?
- Open roasting with no emission control
- Bioleaching using microorganisms to oxidize sulfides β
- Thermite process always better
- None β roasting is the only method
46. Which of the following metals is commonly produced by electrolytic refining to achieve high purity for electrical applications?
- Iron for structural beams
- Copper for electrical conductors β
- Lead for batteries only
- Zinc for roofing only
47. Which extraction route is preferred for metals like titanium which form stable oxides?
- Carbon reduction at low temp
- Kroll process (reduction of TiCl4 with Mg) and complex halide routes β
- Electrolysis of oxide in water
- Simple smelting
48. Which of the following best reduces environmental impact of metal extraction?
- Ignoring emissions
- Capture and conversion of SO2, recycling, and using greener leaching agents β
- Increasing roast temperatures always
- Dumping slag in rivers
49. What is anode mud in electrolytic refining?
- Pure metal plated on cathode
- Insoluble impurities that settle at the anode during refining β
- Flux used in smelting
- Slag only
50. Which method is suitable to extract copper from low-grade oxide ores?
- Blast furnace smelting exclusively
- Heap leaching followed by solvent extraction and electrowinning (SX-EW) β
- Thermite alone
- Fractional distillation